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Heavy-Duty

Heavy-Duty Cleat Picture Hangers

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Heavy-Duty Aluminum Cleat Hangers
Cleat System for Very Heavy Items
Scroll Down for Specifications and Instructions

Heavy-Duty Cleat Hanger Set - 24" Long

Heavy Cleat 24

HWR-177

$16.95
set

Qty Sets:

BULK PRICING (PER SET): $16.10 for 10-19 sets • $15.25 for 20-29 sets • $14.40 for 30 or more sets

 

Heavy-Duty Cleat Hanger Set - 36" Long

Heavy Cleat 36

HWR-176

$22.95
set

Qty Sets:

BULK PRICING (PER SET): $21.80 for 10-19 sets • $20.65 for 20-29 sets • $19.50 for 30 or more sets

This item must ship UPS

 

Heavy-Duty Cleat Hanger Set - 48" Long

Heavy Cleat 48

HWR-175

$29.95
set

Qty Sets:

BULK PRICING (PER SET): $28.45 for 10-19 sets • $26.95 for 20-29 sets • $25.45 for 30 or more sets

This item must ship UPS

 

Extra 2 1/2" Frame Cleat

2 1/2 HD Cleat

HWR-164

$1.65
each

Qty Each:

BULK PRICING (EACH): $1.55 for 25-49 • $1.45 for 30 or more

 

Fasteners for Attaching Heavy-Duty Cleat to Wall

#8 Metal Screw-In Anchor with 1 1/2" Screw

HWR-186
#8 Anchor 1 1/2
$.95/pkg of 2
view image

pkgs:

BULK PRICING (PER PKG 2): $.90 for 12-24 pkgs • $.86 for 25 or more pkgs

3/16" Diameter x 3" Toggle Bolt

HWR-196
3/16 Toggle Bolt
$.95/pkg of 2
view image

pkgs:

BULK PRICING (PER PKG 2): $.90 for 12-24 pkgs • $.86 for 25 or more pkgs

3/16" Diameter Molly Bolt

HWR-194
3/16 Molly Bolt
$.95/pkg of 2
view image

pkgs:

BULK PRICING (PER PKG 2): $.90 for 12-24 pkgs • $.86 for 25 or more pkgs

#8 x 2" Pan-Head Tapping Screw

HWR-195
#8 x 2 Screw
$.40/pkg of 4
view image

pkgs:

BULK PRICING (PER PKG 4): $.38 for 12-24 pkgs • $.36 for 25 or more pkgs

3/16" Diameter x 1 3/4" Hex-Head Concrete Screw

HWR-199
Concrete Screw Hex
$.50/pkg of 2
view image

pkgs:

BULK PRICING (PER PKG 2): $.48 for 12-24 pkgs • $.45 for 25 or more pkgs

 

Screws for Attaching Heavy-Duty Cleat to Frame

#8 x 5/8" Pan-Head Tapping Screw

HWR-180
#8 x 5/8 Screw
$.25/pkg of 4
view image

pkgs:

BULK PRICING (PER PKG 4): $.24 for 12-24 pkgs • $.23 for 25 or more pkgs

#8 x 3/4" Pan-Head Tapping Screw

HWR-181
#8 x 3/4 Screw
$.25/pkg of 4
view image

pkgs:

BULK PRICING (PER PKG 4): $.24 for 12-24 pkgs • $.23 for 25 or more pkgs

#8 x 1" Pan-Head Tapping Screw

HWR-182
#8 x 1 Screw
$.25/pkg of 4
view image

pkgs:

BULK PRICING (PER PKG 4): $.24 for 12-24 pkgs • $.23 for 25 or more pkgs

#8 x 1 1/2" Pan-Head Tapping Screw

HWR-198
#8 x 1 1/2 Screw
$.30/pkg of 4
view image

pkgs:

BULK PRICING (PER PKG 4): $.28 for 12-24 pkgs • $.26 for 25 or more pkgs

 

Other Heavy-Duty Cleat Installation Items

5/32" Concrete Screw Drill Bit (for HWR-199 Concrete Screw)

MSC-120
Concrete Drill Bit
$4.95/each
view image

pkgs:

BULK PRICING (EACH): $4.50 for 6 or more

Plastic Shim for Heavy-Duty Cleat

MSC-126
HD Cleat Shim
$.50/pkg of 4
view image

pkgs:

BULK PRICING (PER PKG 4): $.45 for 12 or more pkgs

 

ORDERING INFORMATION

Our minimum order is $20.
You may submit an order for less, but a $5 small order fee will be added.
Prefer to order by telephone?
Phone orders accepted Mon-Fri, 10-5 (Eastern Time): 919-732-8364.
Bulk order items are not supplied individually packaged in most cases.
bulk pricing general info

 

Specifications: Heavy-Duty Cleat Hangers

A Heavy-Duty Cleat Hanger set consists of one long extruded aluminum cleat (24"/36"/48") that is mounted on the wall and short 2 1/2" cleats with a matching profile (shape) that are mounted just down from the top edge of the back side of the object being hung.

  • HWR-177 - one 24" wall cleat and two 2 1/2" frame cleats
  • HWR-176 - one 36" wall cleat and three 2 1/2" frame cleats
  • HWR-175 - one 48" wall cleat and four 2 1/2" frame cleats

Based on the old woodworking "french cleat" principle, this mounting system creates simple, strong and reliable installations for large or heavy panels, signage, framed mirrors and artwork.

All Heavy-Duty Cleat Hangers are 1 3/4" wide and 1/4" thick. When joined together, gravity and friction hold the object being hung very tightly and securely against the wall. To remove, you simply lift directly upwards to disengage the cleats.

When used to hang a heavy picture frame, the 2 1/2" cleats are attached to the back side of the frame's top rail, facing downward. The long cleat is attached to the wall about 2" down from where you want the top of the frame to be, facing upward.

With this hanging system it is critical that the long wall cleat be installed level on the wall and the short frame cleats be installed level on the frame. No significant leveling adjustments can be made afterwards.

 

24" Heavy-Duty Cleat Hanger Set
(one) 24" + (two) 2 1/2"
Heavy Cleat 24 - HWR-177
36" Heavy-Duty Cleat Hanger Set
(one) 36" + (three) 2 1/2"
Heavy Cleat 36 - HWR-176

 

48" Heavy-Duty Cleat Hanger Set
(one) 48" + (four) 2 1/2"
Heavy Cleat 48 - HWR-175
Extra 2 1/2" Frame Cleat
(one) 2 1/2"
2 1/2 HD Cleat - HWR-164

 

The number of short 2 1/2" frame cleats included with each set are usually adequate to hang even very heavy items. If you feel you need to add additional short cleats for the back of your frame or panel, they can be ordered as separate item HWR-164.

Heavy-Duty Cleat Hanger 2 1/2" cleats have two pre-drilled holes. Long wall cleats have two (HWR-177), three (HWR-176) or six (HWR-175) pre-drilled holes. The holes are sized to accept #8 pan-head screws. If required, you can drill additional screw holes in the cleats fairly easily with a standard drill bit.

Please Note: Installation fasteners/screws for Heavy-Duty Cleat Hangers are NOT included, they must be purchased separately, either from us or elsewhere.

 

Heavy-Duty Cleat Hangers - Cleat Specifications
Part No.
Material
Thickness
Length
Width Single
Width Joined
HWR-177
aluminum
1/4"
24"
1 3/4"
3 1/8"
HWR-176
aluminum
1/4"
36"
1 3/4"
3 1/8"
HWR-175
aluminum
1/4"
48"
1 3/4"
3 1/8"
HWR-164
aluminum
1/4"
2 1/2"
1 3/4"
3 1/8"

 

Heavy-Duty Cleat Hangers - Installation Specifications
Part No.
Pre-Drilled Holes
Hole Spacing
Hole Diameter
Wall Standoff
Min Frame Width
HWR-177
2
16" oc
7/32"
1/4"
1"
HWR-176
3
16" oc
7/32"
1/4"
1"
HWR-175
6
8" oc
7/32"
1/4"
1"
HWR-164
2
1 3/4" oc
7/32"
1/4"
1"

 

cleat hangers installation

Heavy-Duty Cleat on Wall

 

heavy-duty cleat hanger top

heavy-duty cleat hanger bottom
Heavy-Duty Cleat Top View
Heavy-Duty Cleat Bottom View

 

heavy-duty cleat hanger profile

heavy-duty cleat hanger detail
Heavy-Duty Cleat Profile
Heavy-Duty Cleat Detail

 

Installation Fasteners

Wall Cleat Fasteners - For attaching long cleats to the wall, we offer five different types of fasteners:

  • HWR-186 Screw-In Anchor - A strong, very easy to use fastener, designed for drywall. Requires only a phillips screwdriver to install in the wall. The screw can be removed from the anchor and reinserted as often as required. Anchors can be removed from the wall in seconds.
  • HWR-196 Toggle Bolt - A very strong fastener for drywall or plaster-on-lathe. Requires a fairly large hole to be drilled in the wall. Once installed, the bolt can be loosened but not fully removed without causing the toggle section to fall and be lost behind the wall.
  • HWR-194 Molly Bolt - Another very strong fastener for hollow walls. Molly bolts are available in different size ranges for various wall thicknesses--this one is the correct size for attaching Heavy-Duty Cleats to 1/2" to 5/8" drywall. After installation in the wall, the bolt portion of the Molly can be fully removed and reattached as often as required.
  • HWR-195 Tapping Screw - Standard #8 x 2" pan-head tapping screw for attaching Heavy-Duty Cleats at wall stud locations.
  • HWR-199 Concrete Screw - The best choice for attaching Heavy Duty Cleats to concrete or concrete block walls, 3/16" diameter x 1 3/4" hex-head. No wall anchors needed, but concrete screws require a special drill bit for drilling the screw holes in the wall, available from us here if you don't already have one.

Frame Cleat Fasteners - For attaching short cleats to the back of a wood frame or panel, we offer four different lengths of standard #8 pan-head tapping screws. Heavy-Duty Cleats are 1/8" thick at the pre-drilled screw hole positions in the recessed channel, so take this dimension into consideration when selecting a screw length for the short cleats. Use the longest screws you can to attach the 2 1/2" cleats to the frame, but make sure that the screws will not break through on the face side.

 

Shims

If you place a straightedge (or the long edge of a Heavy Duty Cleat) against your wall at the wall cleat location and find that the wall surface is noticeably bowed in or out, the long wall cleat will need to be shimmed so that the frame cleats and wall cleat can connect together properly. We sell a special 1/16" thick U-shaped Plastic Shim that is specifically designed for this purpose.

In order to prevent the wall cleat from following the bow in the wall when tightened down, one or more of these Plastic Shims are placed where needed behind the wall cleat at the fastener locations, straddling the fastener with the open part of the shim's "U" facing downward, before the wall cleat is fully secured to the wall.

If you don't have these special shims you can achieve more or less the same result by using metal washers or even breakaway wood construction shims, but our Plastic Shims make shimming Heavy Duty Cleats much easier.

If your walls are reasonably straight (flat), you will NOT need to use any shims to install Heavy Duty Cleats.

 

Extra Heavy/Large Items

For extremely large, heavy or long objects, use two or more Heavy-Duty Cleat Hanger sets in combination to create sufficient support. Cleats can be placed side by side at the top for very long frames.

Unusually heavy (over 200 lbs.) frames or panels may need a cleat both at the top and at the bottom. A word of caution here: you must measure very precisely when hanging with top and bottom cleats since the load needs to be carried equally on both when the frame is hung.

 

Additional Notes

If you are using a Heavy-Duty Cleat on a narrow or insubstantial frame, make very certain that the frame is braced internally in such a way that the frame's top rail will remain completely rigid under load. See also the minimum frame width required (for frame cleat screw placement) in the table above.

Picture frame rails must be be at least 1" wide and flat on the back side to hang using Heavy-Duty Cleat Hangers. For narrower frame widths you may be able to get by with one of our Medium-Duty Cleat Hangers.

The frame and wall cleats will not connect together properly if your wall is bowed or wavy at the wall cleat location. See the notes on shims above.

• Heavy-Duty Cleats can be combined in any manner necessary since all profiles are identical. For example you can use a 24" cleat and a 36" cleat together, or connect two 2 1/2" cleats to hang a narrow item.

• The wall cleat can be screwed into one or more wall studs, but this is not an absolute requirement in every situation.

Use the longest screws you can to attach the short cleats to the frame, but be sure that the screws will not break through on the frame's face side.

Always space the short cleats apart on the frame a few inches less than the length of the wall cleat. This will allow you to make side-to-side adjustments after the frame is hung.

• If necessary, additional holes can be drilled in Heavy-Duty Cleat Hangers with a standard drill bit. Cleats can be cut on mitre saw with a metal-cutting blade or even by hand with a hacksaw.

We cannot ship 36" or 48" Heavy-Duty Cleat Hangers through the Postal Service--they must be delivered via UPS.

• If you are also considering using very heavy-duty wall hooks rather than cleats to hang a heavy item, see this page for information on our Mega Drywall Hook.

 

Instructions: Heavy-Duty Cleat Hangers
  1. Decide on and mark for the position of the long cleat on the wall. Depending on the position of the short cleats on the frame, the top of the hung frame will fall approximately 2" above the top edge of the wall cleat.
  2. Make sure that the wall surface is flat. If the wall is bowed or wavy where the wall cleat is to be mounted, the wall cleat may need to be shimmed to allow the frame cleats to connect properly. Use washers, wood shims or our special MSC-126 plastic shims.
  3. Attach the long cleat to the wall with wall anchors and/or screws run directly into the wall studs. It is very important that the wall cleat be installed perfectly level. Orient the cleat so that the recessed channel faces out towards you, angled edge up and flat edge down. Screw-in anchors, toggle bolts, molly bolts or other heavy-duty fasteners can be used to attach the long cleat to the wall at positions where a wall stud is not available. If necessary additional mounting holes can be drilled into the long cleat with a standard drill bit.
  4. Place the frame face down on a blanket or soft surface or lean larger frames face-in against a cushioned wall. Attach the short cleats to the back of the frame's top rail with #8 pan-head screws. Position the cleats 1/2"-1" down from the top edge of the frame, spaced so that they will fall within the length of the wall cleat when the frame is hung. Orient the cleats so that the recessed channel faces out towards you, angled edge down and flat edge up. Be sure that the short cleats are installed level to each other (mounted the same distance down from the top edge of the frame).
  5. To hang the frame, place it flush against the wall with the frame cleats positioned slightly above the wall cleat and the frame centered on the wall cleat. Let the frame slide down the wall slowly and evenly until the frame cleats fully engage the wall cleat.
  6. Some side-to-side adjustment of the frame position on the wall can be made by lifting the frame slightly and shifting it to the left or right. When adjusting, make sure that the frame cleats remain completely within the span of the wall cleat.
  7. To remove the frame from the wall completely, lift the frame directly upward a couple of inches until the cleats fully disengage.

 

 

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